APQP PPAP FMEA Software - AQuA Pro

AQuA Pro Software

AQuA Pro is a comprehensive software developed specifically for Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), and Failure Mode and Effects Analysis (FMEA). Since its initial release in the mid-1980s, AQuA Pro software has been at the forefront of automating and optimizing the product realization documentation process.

Introduction to AQuA Pro

This integrated, web-based database management application creates, maintains, analyzes, and organizes APQP, PPAP and other product realization documentation. We adopt a best-in-class step-by-step approach towards automating and documenting the APQP process.

This APQP process defines and documents the product development process: from design to manufacturing, to continuous improvement, thus helping organizations optimize the APQP Graph over a period of time. With our unparalleled experience and deep knowledge of how the Part Families and V-model work, devised Product & Process, Reuse, Traceability of Functions & Requirements, and Failure-Cause-Effect relationship in the BOM (Bill of Material).

AQuA Pro software is compliant with the following standards:

  • AIAG VDA 1st Edition handbook
  • AIAG FMEA 4th Edition
  • PPAP 4th Edition
  • IATF 16949
  • Aerospace AS9145 & AS13004
  • ISO 13485
  • SAE J1739

Request for Demo

Omnex Inc., is committed to protecting and respecting your privacy. We will only use your information to administer your account and to provide the products and services you requested from us. From time to time, we will contact you about our products and services, as well as other content that may be of interest to you. You can unsubscribe from these communications at any time, please review our Privacy Policy.

Submit

Features & Benefits (APQP PPAP FMEA Software - AQuA Pro)

Automate APQP, PPAP, FAI Development

  • Links Block/Boundary diagram, P-Diagram, Interface function matrix, DFMEA, DRBFM, and Test Plans/DVP&R by Product Families.
  • Links Process Flow, PFMEA, Control Plans, and Work Instructions by Product and Process Families.
  • Multi-point Failure FMEA, FMEDA, FTA

Design & Process re-use

  • Establish Product Family Trees and efficiently reuse information to shorten product development lead times.

Linkages

  • System Design/Subsystem Design/Component FMEAs
  • Design FMEA to Process FMEA
  • FMEA to APQP Project Plans
  • Problem Solving to FMEA
  • MSA, Program Management, and Problem Solving
  • FMEDA, FTA, DFMEA Linked.
  • Linked with Functional Safety (ISO 26262), Cybersecurity (ISO 21434)

Business Intelligence

  • A fully integrated solution with a Business Intelligence platform that provides various visual analysis, reporting, and reliability studies.

Document Control

  • Maintain controlled documents of APQP/FAI/PPAP with its current revision status and configurable approvals.

Customer Formats

  • 90% reduction in delivering customer documents in prescribed formats, with ease.

Concept to Delivery

  • Consistent, accurate, and repeatable product development processes linked to manufacturing for APQP, FMEA, and PPAP.
aqua pro solution
  • Efficient PPAP Development: Generate and manage PPAP documentation (DFMEA, DVPR/Test Plans, Block Diagrams, P-Diagrams, Process Flows, PFMEA, Control Plan and Work instructions) seamlessly, ensuring compliance with customer requirements.
  • Effective FMEA Implementation: Facilitate structured and manageable FMEA processes, linking design and process FMEAs, and monitoring risk mitigation.
  • Design and Process Reusability: Accelerate product development by leveraging existing designs and processes through product family trees.
Use cases
  • Enhanced Traceability and Documentation Control: Ensure comprehensive traceability and maintain controlled documents with revision tracking.
  • Compliance with Industry Standards: Adhere to industry standards such as AIAG VDA 1st edition, AIAG FMEA 4th edition, PPAP, IATF 16949, AS9145, AS13004, ISO 13485, and SAE J1739.

Faq

AQuA Pro is an integrated, web-based database management application designed for Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), and Failure Mode and Effects Analysis (FMEA). It helps automate and document the product development process while complying with industry standards.

Yes, AQuA Pro ensures consistent, accurate, and repeatable product development processes linked to manufacturing. It integrates APQP, FMEA, and PPAP, facilitating a seamless transition from concept to delivery while maintaining quality standards.

AQuA Pro supports multiple customer formats and standard formats of AIAG 4th Edition, AIAG VDA 1st Edition, and SAE J1739 as well.

Yes, AQuA Pro offers a fully integrated solution with a Business Intelligence platform. This platform provides visual analysis, and reporting, allowing organizations to gain valuable insights from their APQP, FMEA, and PPAP data.

PPAP stands for Production Part Approval Process, which ensures that suppliers meet the required quality standards for delivering parts. AQuA Pro supports PPAP development, by automating the creation and maintenance of PPAP documentation, streamlining the approval process, and maintaining revision control.

AQuA Pro links all the related Design and Process Documents, ensuring consistency between documents. Design and Process Reuse capability ensures information is inherited between Family, Sub-Families, and Parts/components. Aqua Pro also supports Single Point Fault (SPF) and Multipoint Fault (MPF) for Mechatronics Product.

AQuA Pro integrates with the NPD/APQP Platform that allows all APQP Deliverable to be managed and tracked with Resources and Time. FMEA and Problem Solving (8D) have bi-directional linkages. There are more linkages like MSA, Functional Safety, Requirements Management, FTA, and more.

Enterprise FMEA Software (Includes Ford CSR)

Creates, maintains, analyzes, and organises APQP, PPAP, and other product realization documentation

Learn More

Multipoint FMEA Software

World's first FMEA Software with multipoint features integrated with Functional Safety, FMEDA, and FTA

Learn More

AIAG VDA FMEA Software (Includes Ford CSR)

Analyze failures and mitigate risks in the process and design of FMEA phases

Learn More

Want to learn more?

Check out our related webinar recordings, Case studies, White papers, & Articles

Implementing Linked DFMEAs, and FTAs with EwQIMS

Webinar

Implementing Linked DFMEAs, and FTAs with EwQIMS

There are many effective product risk analysis tools in various industries today, with Failure Mode Effects Analysis (FMEA) and Fault Tree Analysis (FTA) being the most frequently used.

Read more Omnex Systems Resources
Innovating on the FMEA with Artificial Intelligence

Webinar

Innovating on the FMEA with Artificial Intelligence

Artificial Intelligence is NOT in the distant Future, it is here NOW. Whether you like it or not, Artificial (AI) has become part of everyday life; from “OK Google,” SIRI, and Alexa; to Amazon Orders and Netflix.

Read more Omnex Systems Resources
SAE/OMNEX Webinar

Webinar

SAE/OMNEX Webinar: Software Solutions for Integrated FMEA, Problem Solving, and MSA

The FMEA (including DFMEA and PFMEA) is a preventive tool used during new product development. When properly grouped in families of products or processes,

Read more Omnex Systems Resources
Ford made it official - Ford CSR Update Automotive Suppliers should use FMEA Software

Webinar

Ford made it official - Ford CSR Update Automotive Suppliers should use FMEA Software

The Ford Customer Specific Requirements release, effective Jan 3rd, 2022, has made it official for automotive suppliers to use FMEA Software.

Read more Omnex Systems Resources
Develop AIAG & VDA FMEAs with 50% Effort

Webinar

Develop AIAG & VDA FMEAs with 50% Effort

Watch the webinar recording to understand all about AIAG-VDA-FMEA and how to develop.

How Omnex EwQIMS – Enterprise APQP Solution.

Read more Omnex Systems Resources
From Drudgery to the Effective Use of Design and Process FMEAs

Webinar

From Drudgery to the Effective Use of Design and Process FMEAs

In many industries, FMEAs are considered drudgery, contributing little – if anything – too valuable technical knowledge of the product design and development process,

Read more Omnex Systems Resources
The AIAG-VDA FMEA Process and Approach

Whitepaper

The AIAG-VDA FMEA Process and Approach

AIAG-VDA FMEA Handbook has begun to gain popularity in the Global Automotive Industry in both US and European OEMs have started to require the use of the AIAG VDA FMEAs in their programs.

Read more Omnex Systems Resources
APQP/PPAP Documentation Solution for a leading Tier-1 automotive supplier

Case Study

APQP/PPAP Documentation Solution for a leading Tier-1 automotive supplier

The global growth objectives of the customer were hampered by the spreadsheets and silo-based client-server applications that lacked standardization

Read more Omnex Systems Resources
Digital Transformation of Enterprise Quality Management Solution

Case Study

Digital Transformation of Enterprise Quality Management Solution

Automotive Tier-1 wiring harness company was established in 1941 and is one of the world’s leading independent automotive component manufacturers.

Read more Omnex Systems Resources