Layered Process Audit (LPA)

Layered Process Audits

Layered Process Audit (LPA)

Layered Process Audits (LPA) are a form of internal audits that focus on the critical manufacturing process. Audits can be performed by multiple levels of organization personnel, including top management. Users can define layers, frequency, duration, how many auditors are involved, whether they need an approver, and create the checklist defining machines and production lines. LPA is a cultural change that drives importance from board rooms to shop floors, each layer implies the importance of the activities done on each shop floor. There are four critical elements that comprise LPA:

  • LPA provides insights from the verification of compliance to documented manufacturing/assembly processes.
  • You can ensure leadership involvement, as various levels of management will verify quality audits by operators.
  • Audits can be conducted at varying frequencies, based on the level of management.
  • LPA can continually improve quality and ultimately reduce defect rates.

We comply to:

  • IATF 16949
  • CQI–8

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Features & Benefits (Layered Process Audit (LPA))

Click to view features and benefits
  • Automatically generate Audit schedule and LPA audits for different Audit Layers, like: Operators, Inspectors, Supervisors, Engineers, Managers, and Top Management.
  • Create, Import, and manage LPA audit checklist for different Audit Layers.
  • Conduct Audits on the go using mobile apps available on Google Play Store and Apple’s App store.
  • Conduct Audits in places you don't have a network, and sync up when Wi-Fi/Network becomes available.
  • Auto-generate LPA reports and create additional KPIs seamlessly using drag-and-drop.
  • Systemic non-conformities can be responded to using structured approaches (8D, CAR, Advanced CAR, and many more).
  • Receive automated Notifications on the audit Schedule, Reminders, and Escalations built in to effectively manage & control LPA.

Case Study & White papers

Focus on APQP/PPAP Documentation

The global growth objectives of the customer were hampered by the spreadsheets and silo-based client-server applications that lacked standardization as it is with 75% of the automotive supply base.

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Digital Transformation of Enterprise Quality

This Automotive Tier-1 wiring harness company was established in 1941 and is one of the world’s leading independent
automotive component manufacturers.

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Digitalization of PPAP Documentation Solution Case Study

A global Aerospace organization with several plants in product and process development had challenges with centrally managing all design/process artifacts that were created

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The New AIAG-VDA FMEA First Edition White Paper

The AIAG-VDA FMEA Handbook, released in June 2019 has begun to gain popularity in the Automotive Industry globally. Both US and European OEMs have started to require the use

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Virtual Supplier Quality Management Solution powered by AI

Managing suppliers virtually with an Enterprise supplier quality solution is a requirement in today’s environment. A “new normal” is emerging where the ability

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Insights

From Percent Rejects to Parts Per Billion Moving Towards Zero Defects

Quality improvement and defect prevention start with a disciplined, new-product development process that includes phase gates...

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Empower Your Team With Enterprise APQP Solution

APQP (Advanced Product Quality Planning) is a proven methodology used to develop products in a variety of industries.

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Develop AIAG & VDA FMEAs with 50% Effort

Watch the webinar recording to understand all about AIAG-VDA-FMEA and how to develop with-50-percent-Effort...

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Implementing A Zero Defects Program

This webinar is dedicated to exploring the ways in which APQP incorporates and uses lessons from the past, using break-through product and process design...

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